Business: Production Process

Production Process

New Planting

a. New Seedlings

  • High-yield seeds sourced from certified suppliers.
  • Nurtured in nurseries for 9–12 months before planting.
  • Land development begins after securing permits and community agreements.
  • Follows RSPO’s New Planting Process to:
    • Prevent deforestation.
    • Protect HCV and HCS areas.
    • Obtain FPIC from local communities.

b. Immature Areas

  • Land preparation includes roads, bridges, and legume cover crops. Seedlings planted in a triangular pattern (143 palms/ha) or terraced on slopes.
  • Palms mature in ~30 months before fruit production.
    • Terracing in hilly areas.
    • Legume cover crops for nitrogen fixation and soil health.
    • Riparian buffers to protect waterways.
  • Roads and bridges built with minimal land disturbance.
  • Natural drainage systems preserved to prevent flooding.

Harvesting

  • FFB hand-harvested every 10 days for optimal ripeness and oil quality.
  • Harvesters trained to collect loose fruitlets for maximum CPO yield.

Processing

FFB is processed at our three oil mills, with a combined capacity of 240 tonnes per hour. The process includes:

  • Sterilisation: Bunches are steamed under pressure.
  • Threshing: Fruitlets are separated from the bunch.
  • Pressing: CPO is extracted from the mesocarp.
  • Kernel Crushing: Kernels are processed to produce Crude Palm Kernel Oil (CPKO).

Delivery

CPO and CPKO produced are transported via:

  • River Barges: Products move downstream to a trans-shipment terminal. Road Tankers: During dry seasons, trucks ensure smooth logistics. From the terminal, products are shipped to domestic and international buyers.
  • River Barges: Products move downstream to a trans-shipment terminal. Road Tankers: During dry seasons, trucks ensure smooth logistics. From the terminal, products are shipped to domestic and international buyers.